Description

High-Frequency Induction Heater – Three-Phase, 380 V, 40 kW

A product of Nikan Electronic Shahvar

If you are looking for a powerful and reliable solution for industrial heating operations, the 40 kW High-Frequency Induction Heater from Nikan Electronic Shahvar is designed to meet demanding industrial requirements.

Equipped with advanced high-frequency induction technology and powered by a three-phase 380 V electrical supply, this machine delivers an excellent combination of power, precision, and efficiency for heating medium to heavy industrial components.

The induction heating technology used in this model significantly increases heating speed compared with conventional methods while helping reduce the risk of distortion, surface burning, and unwanted thermal stress. This makes the system a highly effective choice for steel, cement, petrochemical, machinery, and assembly industries where improved productivity and reduced equipment downtime are essential.

Key Features

• 40 kW Output Power: Ideal for medium to heavy industrial components.
• Advanced High-Frequency Technology: Provides improved heating precision and fast response.
• Three-Phase 380 V Operation: Ensures stable performance with standard industrial power systems.
• Uniform, Contactless Induction Heating: Helps maintain component integrity and surface quality.
• Heavy-Duty Industrial Construction: Designed for reliable operation in demanding working environments.
• Manufactured in Iran: Produced according to the quality standards of Nikan Electronic Shahvar.
• Warranty and Support: Includes a 6-month repair warranty and 10 years of after-sales service.

This machine has been developed to optimize manufacturing, maintenance, and repair processes by providing safe, rapid, and controlled heating for long-term industrial use.

High-Frequency Induction Heater for Bearing Race Assembly and Disassembly

Three-Phase, 380 V, 40 kW

This high-frequency induction heater is specifically designed for the assembly and disassembly of bearing races and other shaft-mounted components.

Two Functions in One Machine

The system performs two essential functions in a single machine:

• Rapid heating of components that need to be removed from a shaft.
• Controlled heating of components that need to be installed onto a shaft.

This dual-purpose design makes the system highly suitable for industrial assembly, disassembly, maintenance, and repair operations.

Distinctive Advantage Over Conventional Heating Methods

One of the main advantages of this machine is its ability to concentrate heat only on the target component.

Unlike conventional heating methods, the thermal effect is localized and has minimal impact on adjacent components or the shaft itself. This helps reduce the risk of unwanted thermal expansion, deformation, or damage to surrounding parts.

Main Advantages

The machine can be manufactured with power ratings ranging from 20 kW to 70 kW, depending on customer requirements.

It is also equipped with an adjustable power-control knob, allowing the operator to regulate the output continuously from zero up to the machine’s maximum rated power.

Thanks to the rapid and intense heating process, the bearing expands quickly and releases its grip on the shaft almost immediately. This makes removal easier while minimizing the risk of shaft damage such as scratching, scoring, or surface wear.

The integrated temperature-control capability also makes the system suitable for sensitive components and reusable bearings. Controlled heating helps prevent overheating and protects the workpiece from thermal damage.

Industrial Applications

This induction heating system is suitable for use in:

• Steel and metal processing industries
• Railway and rail maintenance industries
• Cement plants
• Petrochemical facilities
• Machinery manufacturing
• Industrial maintenance and repair centers
• Small, medium, and large manufacturing operations

Anti-Magnetic System

The machine is equipped with an Anti-Magnetic System designed to prevent the bearing from becoming magnetized during the heating process.

This feature is particularly important for bearing applications, as residual magnetism can attract metallic particles and negatively affect bearing performance and service life.

Control Panel Options

The front control panel is available in two versions, depending on customer requirements:

• Analog Control Panel
• PLC-Based Control Panel

Warranty and After-Sales Service

The machine is supplied with:

• 6-Month Full Warranty
• 10 Years of After-Sales Service

Approximate Dimensions and Weight

Approximate dimensions:

40 × 60 × 70 cm

Approximate weight:

50 kg

Dimensions and weight may vary depending on the selected model and configuration.

Limitation

This induction heating system is primarily intended for magnetic and ferromagnetic materials.

Heating efficiency is significantly lower when used with non-magnetic materials such as:

• Aluminum
• Copper
• Other non-ferromagnetic metals

Therefore, the system is primarily recommended for steel, iron, bearings, and other magnetic metal components.