Description

High-Frequency Induction Heater – Three-Phase, 380 V, 30 kW

A product of Nikan Electronic Shahvar

The 30 kW High-Frequency Induction Heater from Nikan Electronic Shahvar is a powerful and efficient solution for a wide range of industrial heating applications.

Utilizing advanced induction heating technology and delivering 30 kW of output power, this system can rapidly and uniformly heat components to the required temperature. This capability significantly improves operational efficiency and reduces processing time in production lines, assembly operations, and maintenance activities.

Operating on a three-phase 380 V power supply, this model is ideally suited for industries requiring precise and controlled heating of metal components, including steel production, machinery manufacturing, industrial maintenance, and specialized workshops.

By generating heat directly within the workpiece through electromagnetic induction, the system minimizes unwanted thermal stress and helps maintain the dimensional integrity and quality of the component during assembly, disassembly, or repair operations.

Key Features

• 30 kW Output Power: Suitable for heating industrial components of various sizes and weights.
• High-Frequency Technology: Ensures rapid, efficient, and uniform heating.
• Three-Phase 380 V Operation: Compatible with standard industrial electrical infrastructure.
• Induction Heating Method: Precise, contactless, clean, and energy-efficient.
• Industrial-Grade Design: Durable construction for reliable operation in demanding industrial environments.
• Made in Iran: Proudly designed and manufactured by Nikan Electronic Shahvar.
• Warranty and After-Sales Support: Includes a 6-month repair warranty and 10 years of after-sales service.

By combining reliability, high performance, operational efficiency, and cost-effectiveness, this system is an excellent solution for upgrading industrial heating processes.

High-Frequency Induction Heater for Bearing Race Assembly and Disassembly

Three-Phase, 380 V, 30 kW

This high-frequency induction heating system is specifically designed for the assembly and disassembly of bearing races and other shaft-mounted components.

Two Functions in One Machine

This system combines two essential functions in a single machine. It can be used both to:

• Rapidly heat components that need to be removed from a shaft.
• Heat components that need to be installed onto a shaft.

This dual-purpose capability makes the machine highly effective for industrial assembly, disassembly, maintenance, and repair applications.

Key Advantage Over Conventional Heating Methods

The main distinguishing feature of this system is its ability to concentrate heat precisely on the target component.

Unlike conventional heating methods, the heat is localized and has minimal effect on adjacent components or the shaft itself. This helps prevent unwanted thermal expansion, deformation, and damage to surrounding parts.

Main Advantages

The system can be manufactured with output power ranging from 20 kW to 70 kW, depending on customer requirements.

It is also equipped with an adjustable power-control knob, allowing the operator to regulate the output continuously from zero up to the machine’s maximum rated power.

Due to the rapid and intensive heating process, the bearing expands quickly and releases its grip on the shaft almost immediately. This allows the component to be removed easily without causing mechanical damage to the shaft, such as scratches, scoring, or surface wear.

The integrated temperature-control capability also makes the machine suitable for sensitive components and reusable bearings. By controlling the heating temperature, the system helps prevent overheating and protects the component from thermal damage.

Industrial Applications

This induction heating system is suitable for use in a wide range of industries, including:

• Steel and metal processing industries
• Railway and rail maintenance industries
• Cement plants
• Machinery manufacturing
• Heavy industrial facilities
• Maintenance and repair centers
• Small, medium, and large manufacturing operations

Anti-Magnetic System

The machine is equipped with an Anti-Magnetic System designed to prevent the bearing from becoming magnetized during the induction heating process.

This feature is particularly important for bearing applications, as residual magnetism can attract metallic particles and adversely affect bearing performance, reliability, and service life.

Control Panel Options

The front control panel is available in two configurations, depending on customer requirements:

• Analog Control Panel
• PLC-Based Control Panel

Warranty and After-Sales Service

The machine is supplied with:

• 6-Month Full Warranty
• 10 Years of After-Sales Service

Approximate Dimensions and Weight

Approximate dimensions:

40 × 60 × 70 cm

Approximate weight:

50 kg

The final dimensions and weight may vary depending on the selected model, output power, and configuration.

Limitation

This induction heating system is primarily designed for magnetic and ferromagnetic materials.

Its heating efficiency is considerably lower when used with non-magnetic materials such as:

• Aluminum
• Copper
• Other non-ferromagnetic metals

Therefore, the system is primarily recommended for steel, iron, bearings, and other magnetic metal components.