Description

High-Frequency Induction Heater – Three-Phase, 380 V, 60 kW

A product of Nikan Electronic Shahvar

The 60 kW High-Frequency Induction Heater from Nikan Electronic Shahvar is a powerful industrial solution designed for the rapid, uniform, and controlled heating of metal components.

Operating on a three-phase 380 V power supply and delivering 60 kW of output power, this system is suitable for medium-duty to heavy-duty industrial applications, as well as production lines where higher operating speed and reduced equipment downtime are essential.

The machine uses induction heating technology, in which heat is generated directly within the workpiece. This enables faster heating, more precise thermal control, and improved process quality compared with many conventional heating methods.

Its high-frequency operation allows the required temperature to be reached within a short period of time, making the system a reliable choice for industries where thermal accuracy, process consistency, and repeatability are important.

Key Features

• High-frequency induction heating technology
• 60 kW output power for demanding industrial applications
• Designed for three-phase 380 V electrical systems
• Rapid and uniform heating for improved operational efficiency
• Reduced processing time and optimized production performance
• Industrial construction suitable for workshop and production environments
• Designed and manufactured by Nikan Electronic Shahvar
• 6-month repair warranty
• 10 years of after-sales service

For industrial facilities requiring a high-power induction heating solution with reliable thermal control and stable performance, this model from Nikan Electronic Shahvar provides an effective solution for both production and maintenance operations.

High-Frequency Induction Heater for Bearing Race Assembly and Disassembly

Three-Phase, 380 V, 60 kW

This high-frequency induction heating system is specifically designed for the assembly and disassembly of bearing races and other shaft-mounted components.

Two Functions in One Machine

The machine combines two essential functions in a single system:

• Rapid heating of components that need to be removed from a shaft
• Controlled heating of components that need to be installed onto a shaft

This dual-purpose capability makes the machine particularly suitable for industrial assembly, disassembly, maintenance, and repair operations.

Distinctive Advantage Over Conventional Heating Methods

One of the system’s most important advantages is its ability to focus the heat directly on the target component.

The heating effect is concentrated on the workpiece, with minimal thermal impact on adjacent components and the shaft. This helps protect surrounding parts from unnecessary heating, deformation, and thermal stress.

Main Advantages

The system is available with power ratings ranging from 20 kW to 70 kW, depending on customer requirements.

It is equipped with an adjustable power control, allowing the operator to regulate output from zero up to the machine’s maximum rated power.

Thanks to the rapid and intense heating process, the bearing or shaft-mounted component expands quickly, allowing it to release from the shaft with significantly less mechanical force. This helps minimize the risk of shaft damage such as scratching, scoring, or surface wear.

The system also features temperature control, making it suitable for sensitive components and bearings intended for reuse. Controlled heating helps prevent overheating and protects the component from thermal damage.

Industrial Applications

The machine is suitable for a wide range of industries, including:

• Steel and metal processing industries
• Railway and rail maintenance operations
• Cement plants
• Heavy industrial facilities
• Machinery manufacturing
• Maintenance and repair centers
• Small, medium, and large manufacturing plants

Anti-Magnetic System

The machine is equipped with an Anti-Magnetic System designed to prevent bearings from becoming magnetized during the induction heating process.

This is particularly important in bearing applications, as residual magnetism can attract metallic particles and negatively affect bearing performance and service life.

Control Panel Options

The front control panel is available in two versions, depending on customer requirements:

• Analog Control Panel
• PLC-Based Control Panel

Warranty and After-Sales Service

The machine is supplied with:

• 6-Month Full Warranty
• 10 Years of After-Sales Service

Approximate Dimensions and Weight

Approximate dimensions:

40 × 60 × 70 cm

Approximate weight:

50 kg

The final dimensions and weight may vary depending on the selected model and configuration.

Limitation

This induction heating system is primarily designed for magnetic and ferromagnetic materials.

Heating efficiency is significantly lower when used with non-magnetic metals such as:

• Aluminum
• Copper
• Other non-ferromagnetic materials

Therefore, the system is primarily recommended for steel, iron, bearings, and other magnetic metal components.